The transfer case is crucial in delivering power from the transmission to Ford vehicles’ front and rear axles. It is necessary for optimal performance and driver control, especially when navigating uneven terrain or tackling harsh weather conditions. 

When correctly installed, a Ford remanufactured transfer case offers the same functionality and durability as a brand-new unit. However, like any mechanical component, transfer cases can experience various issues that may lead to failure or breakdown. 

Below, we discuss the common problems with a Ford transfer case, explore why they happen and highlight the benefits of investing in a remanufactured transfer case for a Ford vehicle when a replacement is necessary. This information will give you the knowledge to maintain your vehicle’s performance, safety and longevity.

Common Issues With Ford Transfer Cases

A remanufactured transfer case from Ford can enhance your vehicle’s performance, fuel efficiency and handling. However, like any mechanical component, transfer cases can develop issues over time. Some problems are more prevalent than others and detecting them early can prevent more significant damage and save you money on a replacement transfer case in the future.

Here are the common issues associated with Ford transfer cases and why they might fail or break:

Fluid Leaks

A transfer case for a Ford usually comes with seals and gaskets installed to prevent fluid leaks. However, these seals and gaskets deteriorate over time. A fluid leak can cause the gears to lack lubrication, which causes extensive damage to the internals of the transfer case if left unattended. To avoid this problem, it is essential to regularly check for fluid leaks and replace any damaged seals or gaskets.

Grinding or Clunking Noises

If you’re noticing grinding or clunking sounds when shifting gears in your Ford, it could be a sign of a problem with the transfer case. These noises usually indicate that the gears have worn out or been damaged, which can eventually lead to a complete failure of the transfer case if not addressed promptly. If you observe any unusual noise emanating from your vehicle’s undercarriage, it’s critical to have it examined by a professional, and the transfer case should be considered for replacement if necessary.

Difficulty Shifting Gears

A properly functioning transfer case should permit smooth and seamless gear shifts. If you experience difficulty shifting gears or the vehicle is stuck in a particular gear, it could be linked to a problem with the transfer case. The issue may be due to worn or damaged components within the transfer case or issues with the transfer case’s electronic control module. In either scenario, consulting a professional mechanic for guidance on a remanufactured transfer case is advisable.

Vehicle Performance and Handling Issues

Sometimes, a failing transfer case can cause noticeable changes in your Ford’s performance and handling. These issues can manifest as reduced fuel efficiency, difficulty steering or a loss of power when accelerating. If you notice any of these symptoms, consider a replacement transfer case.

Benefits of Investing in a Remanufactured Transfer Case for a Ford Vehicle

Transfer case failure is usually not the result of a manufacturing defect but rather external factors such as prolonged usage, improper maintenance or insufficient lubrication. One potential solution to this problem is to consider investing in a Ford remanufactured transfer case, which offers several advantages over repairing the damaged unit or purchasing a brand-new unit.

• Cost-Effective Solution: A remanufactured transfer case for a Ford vehicle is typically more affordable than a brand-new unit. This is because remanufacturing involves replacing only worn or damaged components rather than the entire assembly. As a result, you can save a significant amount of money without compromising on quality.

• Quality Assurance: A rebuilt transfer case is as reliable and efficient as a brand-new unit. The manufacturing process comprises disassembling the unit, examining each component, replacing the worn or damaged parts with OEM quality components and then meticulously reassembling it to meet or even exceed the manufacturer’s original specifications. As a result, you can trust that your Ford remanufactured transfer case will serve you well for many miles to come.

• Warranty Coverage: One significant concern when investing in a rebuilt transfer case is the warranty coverage. However, reputable remanufacturers offer competitive product warranty terms, so you are protected in case of any defects or issues arising after installation.

• Eco-Friendly Option: Choosing a remanufactured transfer case for your Ford vehicle is also an environmentally friendly decision. Since it involves reusing existing components and recycling worn or damaged parts, it reduces the demand for new raw materials and energy needed to produce a brand-new unit. 

Investing in a Ford remanufactured transfer case offers a cost-effective, reliable and environmentally responsible solution that helps you address common transfer case issues without breaking the bank. When you choose a remanufactured transfer case for your Ford vehicle, you get a high-quality, durable product that has been carefully rebuilt to meet or exceed the manufacturer’s original standards.

The Gear Shop Takes Care of Your Ford Transfer Case Needs

Ford transfer cases are susceptible to various issues like any other mechanical component. If these problems are not addressed promptly, they can lead to the failure or breaking of the unit. It is crucial to ensure that your transfer case functions smoothly to avoid costly repairs or possible safety hazards while driving your Ford vehicle.

Investing in a remanufactured transfer case from The Gear Shop can be an excellent choice for your vehicle. We guarantee the highest quality and performance from our remanufactured products. You can rest assured that your transfer case will be expertly inspected, cleaned and updated with any needed replacement parts.

The Gear Shop is a family-owned and family-operated business with 79 years of experience in automotive remanufacturing. We are committed to customer satisfaction and providing top-notch remanufactured parts. Contact us today.